{"id":10940,"date":"2019-06-12T06:47:20","date_gmt":"2019-06-12T09:47:20","guid":{"rendered":"https:\/\/industriall.ai\/blog\/?p=10940"},"modified":"2022-01-04T13:23:16","modified_gmt":"2022-01-04T16:23:16","slug":"iot-and-system-integration-in-industrial-enviroments","status":"publish","type":"post","link":"https:\/\/industriall.ai\/blog\/iot-and-system-integration-in-industrial-enviroments","title":{"rendered":"IoT and System Integration in Industrial Enviroments"},"content":{"rendered":"\n

Internet\nof Things<\/a> (IoT) has been considered a global subject, because it is a\ndigital connection of “things” with integration of various systems\nand devices.<\/p>\n\n\n\n

In a few\nwords, IoT is a connection of various devices and objects, more than a\nconnection of people, to the Internet. As you can imagine, when connecting\nobjects to an internet network, many paths and possibilities open up.<\/p>\n\n\n\n

For\nexample, the integration of information such as data interpretation in the most\ndiverse sectors ensures a better use of this information so that it is used\nstrategically by managers, not just numbers on the walls and production\nreports.<\/p>\n\n\n\n

In this\narticle you will learn more about the concepts behind IoT and System\nIntegration, both pillars of Industry 4.0, as well as possible applications and\nchallenges faced by the industries that use them.<\/p>\n\n\n\n

SYSTEM INTEGRATION<\/strong><\/h2>\n\n\n\n

As already\nmentioned, system\nintegration<\/a> is one of the pillars of industry 4.0, which enables and aims\nto connect the different areas of an industry, with the objective of extracting\ndata and information that will be used to make continuous improvements\nthroughout the production process and related support areas.<\/p>\n\n\n\n

To know\neverything about system integration, we have a complete post on the subject on\nour blog: System\nIntegration in Industry 4.0: A Competitive Advantage.<\/a><\/p>\n\n\n\n

INTERNET OF THINGS AND SYSTEM INTEGRATION – 2 IMPORTANT PILLARS OF THE\nINDUSTRY 4.0<\/strong><\/h2>\n\n\n\n

The number\nof industry 4.0 applications grows with time, and two essential pillars for\nthese applications to happen in a continuous way are: the internet of things<\/strong> used in equipment and the integration of the systems<\/strong> making their connection real.<\/p>\n\n\n\n

These two\npillars need to walk together because it is not enough to have only one of\nthem.<\/p>\n\n\n\n

When domestic appliances (eg dishwashers) or industrial equipment (industrial pumps, for example) are connected to clouds for data storage and nothing happens to these collected data, a waste of a very valuable resource (data), happens!<\/p>\n\n\n\n

To avoid\nthis, it is necessary to overcome the challenge of implementing the integration\nof systems connected to IoT.<\/p>\n\n\n\n

In addition\nto these, there are 2 other pillars of industry 4.0 that are very important.\nHowever, they will not be evaluated in depth in this article. They are:<\/p>\n\n\n\n

\u2022 Cloud<\/a>:\nit is the pillar of data storage and processing in the cloud when there are\nequipment connected to it. It allows data transfers and information storage, as\nwell as processing all of this.<\/p>\n\n\n\n

\u2022 Big\nData<\/a>: it is the pillar that gives name to the large sets of stored\ninformation that can be interpreted and used in applications and improvements\nin industrial\nprocesses<\/a>.<\/p>\n\n\n\n

Therefore,\nit is already clear that different pillars of industry 4.0 complement each\nother, requiring complex and well-organized planning for daily use.<\/p>\n\n\n\n

From this partnership\nof IoT and systems integration, industrial plant managers are able to better\ninterpret the generated data in real time, making comparisons, and being able\nto act at specific points that have problems.<\/p>\n\n\n\n

APPLICATION OF IOT AND INTEGRATION OF SYSTEMS IN INDUSTRIES<\/strong><\/h2>\n\n\n\n

1) MAINTENANCE OPTIMIZATION IN WIND ENERGY\nTURBINES<\/strong><\/h3>\n\n\n\n

Scharffler\nand IBM are examples of companies using IoT.<\/p>\n\n\n\n

As wind\nturbines generate data constantly, using IoT helps these companies to identify\noperating conditions that can generate problems and future maintenance and\ninterventions.<\/p>\n\n\n\n

In this\nway, it is possible to carry out preventive maintenance to avoid defects that\ngenerate loss of productivity, and consequently of money.<\/p>\n\n\n\n

2) HIGHER OPERATIONAL EFFICIENCY OF INDUSTRIAL\nPLANTS WITH ALARM MANAGEMENT<\/strong><\/h3>\n\n\n\n

Every day, an industrial plant with integrated systems generates many automated events and alarms.<\/p>\n\n\n\n

In order to\nuse this data in a beneficial and optimized way, there are specialized software\noptions that search within the data, standards and important information that\nmust be passed on to the leadership, so that they are used strategically in\nreal time.<\/p>\n\n\n\n

3) CONNECTED VEHICLES<\/strong><\/h3>\n\n\n\n

Another\nexample of the Schaeffler company is the use of IoT to improve the analysis of how\nautomotive components work.<\/p>\n\n\n\n

From this\napplication, it is possible to transform raw data into valuable information\nthat can be used by the manufacturers, thus offering a greater added value to\nits customers.<\/p>\n\n\n\n

In fact,\ncompanies that work with high quality information to give it back to suppliers\nand customers, increase their quality and reliability for future businesses.<\/p>\n\n\n\n

The automotive industry also has as an example the Tesla company, which owns smart cars and uses various 4.0 industry concepts in its processes.<\/p>\n\n\n\n

4) UTILITIES SECTOR<\/strong><\/h3>\n\n\n\n

Within a\nsector of utilities, some aspects are considered, such as: electricity, water\nand gas.<\/p>\n\n\n\n

In large production processes, there are usually departments responsible for these areas, because there are many variables involved and constant monitoring required.<\/p>\n\n\n\n

Therefore,\nusing IoT and System Integration in these areas is very beneficial, and when\ndone correctly, it can generate insights about leaks and excessive consumption.<\/p>\n\n\n\n

An example\ndeveloped by ISI-TICs together with ISI Microelectronics for the company SEIP 7\nis the project called Smart Water Network (SWAN), which provides a low-cost and\nsimple to implement monitoring of electricity, water and gas consumption.<\/p>\n\n\n\n

The main\nobjective of the project is to precisely measure water consumption, and to\ndetect leaks or non-standard consumptions. The project has as a differential\nthe possibility of implementation in industries, residences, agriculture and retail.<\/p>\n\n\n\n

5) STOCK MANAGEMENT<\/strong><\/h3>\n\n\n\n

If you work\nat an industrial plant, you have certainly faced some stock-related challenges.<\/p>\n\n\n\n

An example\nof using IoT to improve this management happens at Amazon, which has a very low\ndelivery time and is evaluated very positively by its customers regarding the\nquality and management of the entire logistics chain of the business.<\/p>\n\n\n\n

However, the\nuse of IoT devices and applications is not limited to retail. Many other\ncompanies can and should closely monitor the logistics so that the end consumer\nis always satisfied.<\/p>\n\n\n\n

6) SMART ENVIRONMENT<\/strong><\/h3>\n\n\n\n

The\ntechnological environments that were only available in science fiction movies\nare already a reality. Lighting control, cameras and security alarms are\npossible by using IoT.<\/p>\n\n\n\n

Usually the process happens from a thermostat that learns about the preferences and automatically adjusts the temperature of the surroundings. This creates comfort and economy because the resources are used more efficiently.<\/p>\n\n\n\n

And because\nit is a very technological application, the control happens from smartphones.<\/p>\n\n\n\n

7) AGRICULTURE<\/strong><\/h3>\n\n\n\n

This is a very important sector for the maintenance of food for the population, and it has always been an area of \u200b\u200bmanual processes. It has been modernizing for some time now, in order to achieve better results and greater productivity.<\/p>\n\n\n\n

Some\nplantations use sensors connected to the Internet to monitor conditions such as\nhumidity, air temperature and soil quality.<\/p>\n\n\n\n

Also, it is\npossible to automate irrigation systems according to meteorological data in\nreal time.<\/p>\n\n\n\n

CHALLENGES FOR THE APPLICATION OF INDUSTRY 4.0<\/strong><\/h2>\n\n\n\n

As you\ncould see throughout the text, the Internet of Things and System Integration\nare essential aspects to make good use of the industry 4.0.<\/p>\n\n\n\n

Looking at\nexamples and forms of applications, it may even seem easy to execute them.\nHowever, in a contrast to marketing that shows all the positive results, there\nare many challenges for implementing any innovation in industry 4.0.<\/p>\n\n\n\n

Many\nindustries already have a good collection of data related to production. But in\nfact they do not use them strategically or intelligently.<\/p>\n\n\n\n

Considering this scenario, some challenges that industries have at the moment they decide to put innovation and industry 4.0 projects in practice are:<\/p>\n\n\n\n

\u2022 Not\nhaving a well-defined business model;<\/p>\n\n\n\n

\u2022\nOrganizational inertia for releasing resources to projects;<\/p>\n\n\n\n

\u2022 Shortage\nof internal talent;<\/p>\n\n\n\n

\u2022\nBureaucracy for projects approval;<\/p>\n\n\n\n

\u2022 Lack of\nstandardization of technology;<\/p>\n\n\n\n

\u2022\nDifficulty in relying on data generated for rapid decision making;<\/p>\n\n\n\n

\u2022 Uncertain\nreturn on investment;<\/p>\n\n\n\n

\u2022 Very\ncomplex projects.<\/p>\n\n\n\n

On the other hand, the fact is that people are increasingly connected and searching for innovative solutions.<\/p>\n\n\n\n

A report\nfrom the McKinsey Global Institute shows that IoT can make an impact of US$\n11.1 trillion by 2025 on many different areas, including factories, cities,\nretail, and even the human body.<\/p>\n\n\n\n

Therefore,\nwe must continue to insist on these projects, which will be essential to keep\nthe industries on the market in the medium and long term.<\/p>\n\n\n\n

CONCLUSION<\/strong><\/h2>\n\n\n\n

Research\nand day-to-day work show that implementation takes longer than expected, but\nthere is no option of not using IoT, System Integration and industry 4.0 as a\nwhole.<\/p>\n\n\n\n

In addition\nto creating projects that are well written to convince the financial and\nmanagement sectors to release investments, it is necessary to keep in mind the\nimportance of the interaction of the different pillars of industry 4.0, as is\nthe case of IoT and System Integration.<\/p>\n\n\n\n

Are you\nliving this process in your industrial plant? Share your achievements and\nchallenges with us in the comments below so we can follow the discussion there!<\/p>\n","protected":false},"excerpt":{"rendered":"

Internet of Things (IoT) has been considered a global subject, because it is a digital connection of “things” with integration of various systems and devices. In a few words, IoT is a connection of various devices and objects, more than a connection of people, to the Internet. As you can imagine, when connecting objects to […]<\/p>\n","protected":false},"author":5,"featured_media":10942,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false},"categories":[101,82],"tags":[],"yoast_head":"\nIoT and System Integration in Industrial Environments<\/title>\n<meta name=\"description\" content=\"Industry 4.0 pillars must communicate one to the other. 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